Metal catalysts improve lightweight battery efficiency

A team of researchers has made significant progress on a technology that could lead to batteries with up to three times the energy density of any battery that currently exists.

Yang Shao-Horn, an MIT associate professor of mechanical engineering and materials science and engineering, says that many groups have been pursuing work on lithium-air batteries, a technology that has great potential for achieving great gains in energy density. But there has been a lack of understanding of what kinds of electrode materials could promote the electrochemical reactions that take place in these batteries.

Lithium-oxygen (also known as lithium-air) batteries are similar in principle to the lithium-ion batteries that now dominate the field of portable electronics and are a leading contender for electric vehicles. But because lithium-air batteries replace the heavy conventional compounds in such batteries with a carbon-based air electrode and flow of air, the batteries themselves can be much lighter. That's why leading companies, including IBM and General Motors, have committed to major research initiatives on lithium-air technology.

In a paper published in the journal Electrochemical and Solid-State Letters, Shao-Horn, along with some of her students and visiting professor Hubert Gasteiger, reported on a study showing that electrodes with gold or platinum as a catalyst show a much higher level of activity and thus a higher efficiency than simple carbon electrodes in these batteries. In addition, this new work sets the stage for further research that could lead to even better electrode materials, perhaps alloys of gold and platinum or other metals, or metallic oxides, and to less expensive alternatives.

Doctoral student Yi-Chun Lu, lead author of the paper, explains that this team has developed a method for analysing the activity of different catalysts in the batteries, and now they can build on this research to study a variety of possible materials. "We'll look at different materials, and look at the trends," she says. "Such research could allow us to identify the physical parameters that govern the catalyst activity. Ultimately, we will be able to predict the catalyst behaviours."

Why it matters: Lightweight batteries that can deliver lots of energy are crucial for a variety of applications - for example, improving the range of electric cars. For that reason, even modest increases in a battery's energy-density rating - a measure of the amount of energy that can be delivered for a given weight - are important advances.

Next steps: One issue to be dealt with in developing a battery system that could be widely commercialised is safety. Lithium in metallic form, which is used in lithium-air batteries, is highly reactive in the presence of even minuscule amounts of water. This is not an issue in current lithium-ion batteries because carbon-based materials are used for the negative electrode. Shao-Horn says the same battery principle can be applied without the need to use metallic lithium; graphite or some other more stable negative electrode materials could be used instead, she says, leading to a safer system.

A number of issues must be addressed before lithium-air batteries can become a practical commercial product, she says. The biggest issue is developing a system that keeps its power through a sufficient number of charging and discharging cycles for it to be useful in vehicles or electronic devices.

Researchers also need to look into details of the chemistry of the charging and discharging processes, to see what compounds are produced and where, and how they react with other compounds in the system. "We're at the very beginning" of understanding exactly how these reactions occur, Shao-Horn says.

Gholam-Abbas Nazri, a researcher at the GM Research & Development Center in Michigan, calls this research "interesting and important" and says this addresses a significant bottleneck in the development of this technology: the need to find an efficient catalyst. This work is "in the right direction for further understanding of the role of catalysts" and it "may significantly contribute to the further understanding and future development of lithium-air systems", he says.

While some companies working on lithium-air batteries have said they see it as a 10-year development program, Shao-Horn says it is too early to predict how long it may take to reach commercialisation. "It's a very promising area, but there are many science and engineering challenges to be overcome," she says. "If it truly demonstrates two to three times the energy density" of today's lithium-ion batteries, she says, the likely first applications will be in portable electronics such as computers and cell phones, which are high-value items, and only later would be applied to vehicles once the costs are reduced.